HEATER AND AIR CONDITIONING SYSTEM CONTROL SYMPTOMS
Diagnosis Chart By Symptom
Note:
Perform the self-diagnoses with consult before performing the symptom diagnosis. If dtc is detected, perform the corresponding diagnosis.
INSUFFICIENT COOLING
Description
Symptom
Diagnosis Procedure
Note:
Perform self-diagnoses with consult before performing symptom diagnosis. If any dtc is detected, perform the corresponding diagnosis.
1.Check magnet clutch operation
Is the inspection result normal? Yes >> go to 2.
No >> perform diagnosis of “compressor does not operate” in “symptom diagnosis”.
Refer to hac-102, "diagnosis procedure".
2.Check drive belt
Check tension of drive belt. Refer to em-16, "inspection".
Is the inspection result normal? Yes >> go to 3.
No >> adjust or replace drive belt depending on the inspection results.
3.Check refrigerant cycle
Connect recovery/recycling recharging equipment to the vehicle and perform pressure inspection with gauge.
Refer to ha-18, "symptom table".
Is the inspection result normal? Yes >> go to 4.
No >> repair or replace parts depending on the inspection results.
4.Check air leakage from each duct
Check duct and nozzle, etc. Of the front air conditioning system for leakage.
Is the inspection result normal? Yes >> go to 5.
No >> repair or replace parts depending on the inspection results.
5.Check ambient temperature display
Check that there is not much difference between actual ambient temperature and indicated temperature on information display in combination meter.
Is the inspection result normal? Yes >> go to 6.
No >> perform diagnosis for the a/c auto amp. Connection recognition signal circuit. Refer to hac-63, "diagnosis procedure".
6.Check setting of temperature setting trimmer (front)
Note:
The control temperature can be set with the setting of the temperature setting trimmer (front).
Is inspection result normal? YES >> Inspection End.
NO >> Replace A/C auto amp. Refer to HAC-105, "Removal and Installation".
INSUFFICIENT HEATING
Description
Symptom
Diagnosis Procedure
Note:
Perform self-diagnosis with consult before performing symptom diagnosis. If dtc is detected, perform the corresponding diagnosis.
1.Check cooling system
Is the inspection result normal? Yes >> go to 2.
No >> refill engine coolant and repair or replace parts depending on the inspection results.
2.Check heater hose
Check installation of heater hose visually or by touching.
Is the inspection result normal? YES >> GO TO 3.
NO >> Repair or replace parts depending on the inspection results.
3.Check heater core
Caution:
Always perform the temperature inspection in a short period of time because the engine coolant temperature is very hot.
Is the inspection result normal? Yes >> go to 4.
No >> replace heater core. Refer to ha-44, "heater core : removal and installation".
4.Check air leakage from each duct
Check duct and nozzle, etc. Of front air conditioning system for air leakage.
Is the inspection result normal? Yes >> go to 5.
No >> repair or replace parts depending on the inspection results.
5.Check setting of temperature setting trimmer (front)
Note:
The control temperature can be set by the temperature setting trimmer (front).
Are the symptoms solved? Yes >> inspection end.
No >> replace a/c auto amp. Refer to hac-105, "removal and installation".
COMPRESSOR DOES NOT OPERATE
Description
Symptom: compressor does not operate.
Diagnosis Procedure
Note:
1.Check magnet clutch operation
Check magnet clutch. Refer to HAC-94, "Component Function Check".
Does it operate normally? YES >> GO TO 2.
NO >> Repair or replace malfunctioning parts.
2.Check refrigerant pressure sensor
Check refrigerant pressure sensor. Refer to EC-465, "Component Function Check".
Is the inspection result normal? YES >> GO TO 3.
NO >> Repair or replace malfunctioning parts.
3.Check A/C Auto AMP. Output signal
With CONSULT
Check “COMP REQ SIG” and “FAN REQ SIG” in “DATA MONITOR” mode of “HVAC” using CONSULT.
Is the inspection result normal? YES >> GO TO 4.
NO >> Replace A/C auto amp. Refer to HAC-105, "Removal and Installation".
4.Check ecm input signal
With CONSULT
Check “AIR COND SIG” and “HEATER FAN SW” in “DATA MONITOR” mode of “ECM” using CONSULT.
Is the inspection result normal? YES >> GO TO 5.
NO >> Check CAN communication system. Refer to LAN-16, "Trouble Diagnosis Flow Chart".
5.Check IPDM E/R Input signal
With CONSULT
Is the inspection result normal? YES >> Inspection End.
NO >> Check CAN communication system. Refer to LAN-16, "Trouble Diagnosis Flow Chart".
Precaution for Supplemental Restraint System (SRS) "AIR BAG"
and "SEAT BELT PRE-TENSIONER"
The Supplemental Restraint System such as “AIR BAG” and “SEAT
BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the
driver and front passenger for certain
types of collision. Information necessary to service the system ...
How to Follow Test Groups in Trouble Diagnosis
Test group number and test group title
Test group number and test group title are shown in the upper portion of
each test group.
Work and diagnosis procedure
Start to diagnose a problem using procedures indicated in enclosed test
groups.
Questions and results
...
Clutch master cylinder
Exploded View
Reservoir hose
Reservoir tank
Clutch master cylinder
Removal and Installation
REMOVAL
CAUTION:
Keep painted surface on the body or other parts free of clutch
fluid. If it spills, wipe up immediately
and wash the affected area with water.
Do not disassemble c ...