Malfunction area chart
Main line
Branch line
Short circuit
Main line between ipdm-e and dlc circuit
Diagnosis procedure
1.Check connector
Is the inspection result normal? Yes >> go to 2.
No >> repair the terminal and connector.
2.Check harness continuity (open circuit)
Is the inspection result normal? Yes >> go to 3.
No >> repair the main line between the ipdm e/r and the harness connector e4.
3.Check harness continuity (open circuit)
Check the continuity between the harness connector and the data link connector.
Is the inspection result normal? YES (Present error)>>Check CAN system type decision again.
YES (Past error)>>Error was detected in the main line between the IPDM E/R and the data link connector.
NO >> Repair the main line between the harness connector M2 and the data link connector.
Main line between dlc and hvac circuit
Diagnosis procedure
1.Check harness continuity (open circuit)
Is the inspection result normal? Yes (present error)>>check can system type decision again.
Yes (past error)>>error was detected in the main line between the data link connector and the a/c auto amp.
No >> repair the main line between the data link connector and the a/c auto amp.
Main line between dlc and av circuit
Diagnosis procedure
1.Check harness continuity (open circuit)
Is the inspection result normal? YES (Present error)>>Check CAN system type decision again.
YES (Past error)>>Error was detected in the main line between the data link connector and the AV control unit .
NO >> Repair the main line between the data link connector and the AV control unit.
Ecm branch line circuit
Diagnosis Procedure
1.Check connector
Is the inspection result normal? Yes >> go to 2.
No >> repair the terminal and connector.
2.Check harness for open circuit
Is the measurement value within the specification? YES >> GO TO 3.
NO >> Repair the ECM branch line.
3.Check power supply and ground circuit
Check the power supply and the ground circuit of the ecm. Refer to ec-164, "diagnosis procedure".
Is the inspection result normal? Yes (present error)>>replace the ecm. Refer to ec-485, "removal and installation".
Yes (past error)>>error was detected in the ecm branch line.
No >> repair the power supply and the ground circuit.
Abs branch line circuit
Diagnosis Procedure
1.Check connector
Is the inspection result normal? Yes >> go to 2.
No >> repair the terminal and connector.
2.Check harness for open circuit
Is the measurement value within the specification? Yes >> go to 3.
No >> repair the abs actuator and electric unit (control unit) branch line.
3.Check power supply and ground circuit
Check the power supply and the ground circuit of the abs actuator and electric unit (control unit). Refer to brc-62, "diagnosis procedure".
Is the inspection result normal? Yes (present error)>>replace the abs actuator and electric unit (control unit). Refer to brc-110, "removal and installation".
Yes (past error)>>error was detected in the abs actuator and electric unit (control unit) branch line.
No >> repair the power supply and the ground circuit.
Ipdm-e branch line circuit
Diagnosis Procedure
1.Check connector
Is the inspection result normal? YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.Check harness for open circuit
Is the measurement value within the specification? YES >> GO TO 3.
NO >> Repair the IPDM E/R branch line.
3.Check power supply and ground circuit
Check the power supply and the ground circuit of the ipdm e/r. Refer to the following.
Is the inspection result normal? Yes (present error)>>replace the ipdm e/r. Refer to the following.
Yes (past error)>>error was detected in the ipdm e/r branch line.
No >> repair the power supply and the ground circuit.
Tcm branch line circuit
Diagnosis procedure
1.Check connector
Is the inspection result normal? Yes >> go to 2.
No >> repair the terminal and connector.
2.Check harness for open circuit
Is the measurement value within the specification? Yes >> go to 3.
No >> repair the tcm branch line.
3.Check power supply and ground circuit
Check the power supply and the ground circuit of the TCM. Refer to TM-234, "Diagnosis Procedure".
Is the inspection result normal? YES (Present error)>>Replace the TCM. Refer to the TM-263, "Removal and Installation".
YES (Past error)>>Error was detected in the TCM branch line.
NO >> Repair the power supply and the ground circuit.
A-bag branch line circuit
Diagnosis procedure
Warning:
Always observe the following items for preventing accidental activation.
1.Check connector
Is the inspection result normal? Yes >> go to 2.
No >> replace the main harness.
2.Check air bag diagnosis sensor unit
Check the air bag diagnosis sensor unit. Refer to src-38, "work flow".
Is the inspection result normal? Yes >> replace the main harness.
No >> replace parts whose air bag system has a malfunction.
Dlc branch line circuit
Diagnosis Procedure
1.Check connector
Is the inspection result normal? Yes >> go to 2.
No >> repair the terminal and connector.
2.Check harness for open circuit
Check the resistance between the data link connector terminals.
Is the measurement value within the specification? YES (Present error)>>Check CAN system type decision again.
YES (Past error)>>Error was detected in the data link connector branch line circuit.
NO >> Repair the data link connector branch line.
Eps branch line circuit
Diagnosis procedure
1.Check connector
Is the inspection result normal? Yes >> go to 2.
No >> repair the terminal and connector.
2.Check harness for open circuit
Is the measurement value within the specification? Yes >> go to 3.
No >> repair the eps control unit branch line.
3.Check power supply and ground circuit
Check the power supply and the ground circuit of the EPS control unit. Refer to STC-22, "Diagnosis Procedure".
Is the inspection result normal? YES (Present error)>>Replace the EPS control unit. Refer to STC-39, "Removal and Installation".
YES (Past error)>>Error was detected in the EPS control unit branch line.
NO >> Repair the power supply and the ground circuit.
M&A branch line circuit
Diagnosis procedure
1.Check connector
Is the inspection result normal? Yes >> go to 2.
No >> repair the terminal and connector.
2.Check harness for open circuit
Is the measurement value within the specification? YES >> GO TO 3.
NO >> Repair the combination meter branch line.
3.Check power supply and ground circuit
Check the power supply and the ground circuit of the combination meter. Refer to mwi-52, "combination meter : diagnosis procedure".
Is the inspection result normal? Yes (present error)>>replace the combination meter. Refer to mwi-77, "removal and installation".
Yes (past error)>>error was detected in the combination meter branch line.
No >> repair the power supply and the ground circuit.
Strg branch line circuit
Diagnosis procedure
1.Check connector
Is the inspection result normal? Yes >> go to 2.
No >> repair the terminal and connector.
2.Check harness for open circuit
Is the measurement value within the specification? Yes >> go to 3.
No >> repair the steering angle sensor branch line.
3.Check power supply and ground circuit
Check the power supply and the ground circuit of the steering angle sensor. Refer to BRC-44, "Wiring Diagram".
Is the inspection result normal? YES (Present error)>>Replace the steering angle sensor. Refer to BRC-113, "Removal and Installation".
YES (Past error)>>Error was detected in the steering angle sensor branch line.
NO >> Repair the power supply and the ground circuit.
Av branch line circuit
Diagnosis procedure
1.Check connector
Is the inspection result normal? YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.Check harness for open circuit
Is the measurement value within the specification? Yes >> go to 3.
No >> repair the av control unit branch line.
3.Check power supply and ground circuit
Check the power supply and the ground circuit of the av control unit. Refer to the following.
Is the inspection result normal? Yes (present error)>>replace the av control unit. Refer to the following.
Yes (past error)>>error was detected in the av control unit branch line.
No >> repair the power supply and the ground circuit.
Hvac branch line circuit
Diagnosis procedure
1.Check connector
Is the inspection result normal? Yes >> go to 2.
No >> repair the terminal and connector.
2.Check harness for open circuit
Is the measurement value within the specification? YES >> GO TO 3.
NO >> Repair the A/C auto amp. branch line.
3.Check power supply and ground circuit
Check the power supply and the ground circuit of the a/c auto amp. Refer to hac-83, "a/c auto amp. : Diagnosis procedure".
Is the inspection result normal? Yes (present error)>>replace the a/c auto amp. Refer to hac-105, "removal and installation".
Yes (past error)>>error was detected in the a/c auto amp. Branch line.
No >> repair the power supply and the ground circuit.
Bcm branch line circuit
Diagnosis procedure
1.Check connector
Is the inspection result normal? Yes >> go to 2.
No >> repair the terminal and connector.
2.Check harness for open circuit
Is the measurement value within the specification? Yes >> go to 3.
No >> repair the bcm branch line.
3.Check power supply and ground circuit
Check the power supply and the ground circuit of the bcm. Refer to the following.
Is the inspection result normal? YES (Present error)>>Replace the BCM. Refer to the following.
YES (Past error)>>Error was detected in the BCM branch line.
NO >> Repair the power supply and the ground circuit.
Can communication circuit
Diagnosis procedure
1.Connector inspection
Is the inspection result normal? Yes >> go to 2.
No >> repair the terminal and connector.
2.Check harness continuity (short circuit)
Check the continuity between the data link connector terminals.
Is the inspection result normal? Yes >> go to 3.
No >> check the harness and repair the root cause.
3.Check harness continuity (short circuit)
Check the continuity between the data link connector and the ground.
Is the inspection result normal? YES >> GO TO 4.
NO >> Check the harness and repair the root cause.
4.Check ecm and bcm termination circuit
Is the measurement value within the specification? Yes >> go to 5.
No >> replace the ecm and/or the bcm.
5.Check symptom
Connect all the connectors. Check if the symptoms described in the “symptom (results from interview with customer)” are reproduced.
Inspection result reproduced>>go to 6.
Non-reproduced>>start the diagnosis again. Follow the trouble diagnosis procedure when past error is detected.
6.Check unit reproduction
Perform the reproduction test as per the following procedure for each unit.
Note:
Ecm and bcm have a termination circuit. Check other units first.
Note:
Although unit-related error symptoms occur, do not confuse them with other symptoms.
Inspection result
Reproduced>>Connect the connector. Check other units as per the above procedure.
Non-reproduced>>Replace the unit whose connector was disconnected.
Component parts
Component Parts Location
BCM (view under instrument panel
on the left side of the vehicle)
Front power window motor LH (RH
similar) (view with front door finisher
removed)
Rear power window motor LH (RH
similar) (view with rear door finisher
removed)
Main power window and do ...
Clutch pedal
Exploded View
Clutch pedal
Stopper rubber
Clip
Clutch interlock switch (if equipped)
Clutch pedal position switch (if equipped)
Pedal pad
Pedal stopper rubber
Removal and Installation
REMOVAL
Remove instrument lower panel LH. Refer to IP-21, "Removal and
Installa ...
Description
This vehicle has both new standard based on ISO* and previous standard
bolts/nuts. There are some differences
between these two types of bolts/ nuts; shape of the head, grade of strength,
hexagonal width across
flats and the standard tightening torque.
For guidance in discriminating, refer ...